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HELP! Prob w/ rebuilt engine



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So, you are turning over the motor without the timing belt hooked up???  =
That is suicide man!  The 2.0L 16v is an interference engine so you HAVE =
to have the timing belt hooked up to turn it over to TDC unless the cams =
are not installed.  There are ways of turning thre crank around without =
hitting valves but it isn't easy.  I can't think of anything else that =
would be interferring enough to cause the "popping" feeling that you are =
feeling at TDC than if you are smashing a valve.  I hope it isn't that, =
for you sake, but unless something weird is going on with the wrist =
pins/bushings or rod bearings or something along those lines, I can't =
think of anything else that would cause this.

Dave

----- Original Message -----=20
  From: Brian Haygood=20
  To: scirocco-l@scirocco.org=20
  Sent: Friday, November 01, 2002 11:51 AM
  Subject: HELP! Prob w/ rebuilt engine


  So I was in Ohio helping Josh and Brian with the 2.0l install.  When =
putting on the crank pulley we noticed something odd.  We held a =
screwdriver in the #1 spark plug hole so we'd know when it was about TDC =
so we would get the pulley on the right way.  Here's the problem:

  When turning the engine over by hand, the crankshaft sorta "pops" into =
TDC.  This is without the camshaft connected to it via the timing belt, =
but it feels just like the way the camshaft pops to rest between lobes =
as you turn it. =20

  This happened when assembling the head and junk onto the new block.  =
There was no flywheel on it, and no timing belt.  It's a 2.0l 16v, so =
it's not distributor related either. =20

  Any ideas?  The engine is in and they would like to start it soon, but =
very nervous about this.





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<BODY bgColor=3D#03895e>
<DIV><FONT face=3DArial size=3D2>So, you are turning over the motor =
without the=20
timing belt hooked up???&nbsp; That is suicide man!&nbsp; The 2.0L 16v =
is an=20
interference engine so you HAVE to have the timing belt hooked up to =
turn it=20
over to TDC unless the cams are not installed.&nbsp; There are ways of =
turning=20
thre crank around without hitting valves but it isn't easy.&nbsp; I =
can't think=20
of anything else that would be interferring enough to cause the =
"popping"=20
feeling that you are feeling at TDC than if you are smashing a =
valve.&nbsp; I=20
hope it isn't that, for you sake, but unless something weird is going on =
with=20
the wrist pins<FONT face=3D"Times New Roman" size=3D3>/bushings or rod =
bearings or=20
something along those lines, I can't think of anything else that would =
cause=20
this.</FONT></FONT></DIV>
<DIV>&nbsp;</DIV>
<DIV>Dave</DIV>
<DIV>&nbsp;</DIV>
<DIV>----- Original Message ----- </DIV>
<BLOCKQUOTE=20
style=3D"PADDING-RIGHT: 0px; PADDING-LEFT: 5px; MARGIN-LEFT: 5px; =
BORDER-LEFT: #000000 2px solid; MARGIN-RIGHT: 0px">
  <DIV=20
  style=3D"BACKGROUND: #e4e4e4; FONT: 10pt arial; font-color: =
black"><B>From:</B>=20
  <A title=3Dred8716v@yahoo.com href=3D"mailto:red8716v@yahoo.com";>Brian =
Haygood</A>=20
  </DIV>
  <DIV style=3D"FONT: 10pt arial"><B>To:</B> <A =
title=3Dscirocco-l@scirocco.org=20
  href=3D"mailto:scirocco-l@scirocco.org";>scirocco-l@scirocco.org</A> =
</DIV>
  <DIV style=3D"FONT: 10pt arial"><B>Sent:</B> Friday, November 01, 2002 =
11:51=20
  AM</DIV>
  <DIV style=3D"FONT: 10pt arial"><B>Subject:</B> HELP! Prob w/ rebuilt=20
  engine</DIV>
  <DIV><BR></DIV>
  <P>So I was in Ohio helping Josh and Brian with the 2.0l =
install.&nbsp; When=20
  putting on the crank pulley we noticed something odd.&nbsp; We held a=20
  screwdriver in the #1 spark plug hole so we'd know when it was about =
TDC so we=20
  would get the pulley on the right way.&nbsp; Here's the problem:</P>
  <P>When turning the engine over by hand, the crankshaft sorta "pops" =
into=20
  TDC.&nbsp; This is without the camshaft connected to it via the timing =
belt,=20
  but it feels just like the way the camshaft pops to rest between lobes =
as you=20
  turn it.&nbsp; </P>
  <P>This happened when assembling the head and junk onto the new =
block.&nbsp;=20
  There was no flywheel on it, and no timing belt.&nbsp; It's a 2.0l =
16v, so=20
  it's not distributor related either.&nbsp; </P>
  <P>Any ideas?&nbsp; The engine is in and they would like to start it =
soon, but=20
  very nervous about this.</P>
  <P><BR>
  <HR SIZE=3D1>
  Do you Yahoo!?<BR><A=20
  href=3D"http://rd.yahoo.com/careers/mailsig/*http://www.hotjobs.com =
">HotJobs</A>=20
  - Search new jobs daily now</BLOCKQUOTE></BODY></HTML>

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