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2.0 swap in NorCal
You asked for it...
Started with;
Volkswagon 9A 2.0L 16V Engine
Block hot tanked, new bearings,
rings, seals. Head has new Hydraulic
Lifters (Followers) and Oil Seals.
Run 3K miles before car was totaled...
Parts I've replaced from memory & I'm too afraid to look at the growing
stack of receipts
Water Pump & Housing New
Water Pump O-Ring New
AC compressor Sanden SD-508 New
Alternator New 120 Amp Audi
Alternator Adjuster Bracket (toothed ) Cleaned
Alternator adjuster Bracket (toothed) New
AC Bracket Reconditioned Black
Breather Reconditioned Cast Aluminum
Breather Seal New
Breather O-Ring New
Oil Flange Reconditioned Cast Aluminum
Oil Flange Seal New
Water Flange (Front) Reconditioned Cast Aluminum
Water Flange (Side) Reconditioned Cast Aluminum
Water Flange Seal (Front) New
Water Flange Seal (Side) New
Intake Manifold (Upper & Lower ) Brushed Finish Brushed runners and
blue lettering
Intake Manifold Seal New Manifold to head
Intake Manifold Seal New Upper to Lower
Throttle Body Seal New Throttle body to intake
Throttle Body Seal New Throttle body to boot
Cold Start Flange Reconditioned Lite Polish (No
Bling-Bling)
Cold Start Flange Seal New To Lower Intake
Cold Start Valve Seal New
Water pump pulley bolts New
Water Pump special screws New Double ended
Power Steering Pulley Bolts New
Crank Pulley Bolts (Harmonic Balancer) New
Water Pump screws New upper bolts
Intake Manifold Bracket Reconditioned Low gloss black ( 2
parts)
Injector seats (brass) Reconditioned Polished
Injector seats (Air Shroud) New
Injector seat O-Rings New
Exhaust Manifold Reconditioned Sand blasted and
1600F ceramic paint
Exhaust Manifold Seals New Manifold to head (4x)
Exhaust Manifold Seal New Manifold to downpipe
Exhaust manifold Studs New M8 (8X)
Exhaust Manifold Nuts New M8 Copper Plated (8x)
Exhaust Manifold Studs New M10 (6x)
Exhaust Manifold Nuts New M10 (6x)
Timing Belt New
Timing Belt Tensioner New
Timing Belt Tensioner Stud New
Timing Belt Tensioner Washer New
Timing Belt Tensioner Nut New
Techtonics Cam Set New
Timing Chain New
Valve Cover Reconditioned Cast Aluminum and
polished fins
Oil Pan New
Oil Pump New
Windage Tray New
Valve Cover gasket New Rubber
Starter Replace From Spare parts
Engine Mount (TT version) New Near Timing belt, all others
are < 6 months old
2.0L Pressure Plate New Clutch disk < 5 months old
Pressure Plate Bolts New
Flywheel Bolts New Lightened flywheel < 5 months old
V-Belt New
Alternator Belt New
Distributor Plug Reconditioned Black
Distributor Plug Seal New O-Ring
Distributor Plug Seal New Paper
TT Cams New
Nuts & Bolts New Replaced almost all of them :-P
Nuts & Bolts Cleaned the ones I didn't
replace... I think there are 5 of them :-)
80% LSD kit for 020 Tranny New
Have all the Motronic stuff but that goes in after the motor is running
with the current CIS-E system. I'll take pictures.
-Raffi
At 10:34 AM 8/16/2003 -0700, Jeff Toomasson wrote:
>Are you SURE you want to see the list? Do you have a YEAR?! :)
>
>Seriously, this swap is as close to "New In Box" as I can imagine.
>
>Jason was just here picking up the engine hoist. Looks like I'll be
>getting dirty next Saturday! :)
>
>Hope everyone's enjoying their weekend! L8R, JT
>
>Rick Kellner <rfkellner@snet.net> wrote:
>Raffi,
>Any chance you could post some of the vital statistics on the
>project? You mentioned a list of new parts; that would be interesting
>to see. Also the information on the 'fiddly bits'. A list of the big
>items is always something to share such as 2.0l head? Ported?
>Motronic?
>Pictures are always great to share too.
>Good luck with the project!
>
>Rick Kellner.
>
>-----Original Message-----
>From: scirocco-l-bounces@scirocco.org
>[mailto:scirocco-l-bounces@scirocco.org] On Behalf Of Euroroc II
>Sent: Saturday, August 16, 2003 4:54 AM
>To: Scirocco-l@scirocco.org
>Subject: 2.0 swap in NorCal
>
>Well almost all the parts have been purchased (very long list). Who need
>a
>savings account???
>Manifolds are done.
>Cams are in.
>All the fiddley bits have been replaced or reconditioned.
>Motor is getting transported tomorrow morning from where I was working
>on
>it to the place it will be installed. Big thanks to Jason Kambic for
>donating his garage so I can have a place to work! This is very generous
>
>since I'm basically booting his MK1 out to do it!
>
>Swap starts next weekend! WooHoo!
>
>Just had to share...
>-Raffi
>
>
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