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Fw: Begging For Help!!



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I know there are a bunch of computer geeks on this list.  Help this man =
out?

Larry

----- Original Message -----=20
From: Erik La Celle=20
To: Larry=20
Sent: Monday, February 18, 2002 7:25 PM
Subject: Re: Begging For Help!!


Larry,=20

Thank you so much for the information.  This is exactly what I was =
hoping to hear (key is mainly for alignment)!  I think I can salvage =
this as long as I can get the pulley pinned at exactly TDC.  That =
whopping huge bolt in the end of the crankshaft should be doing =
something useful!  I'll let you know how it turns out....

I'm at home and I can't send this to the list because it gets rejected =
(only works from work).  I asked the list and the general consensus was =
that a different email address would do this.  My email address is the =
same either place -- my name is ever so slightly different though.  =
LaCelle vs. La Celle.  Could that be it?  Or does the list automatically =
detect an old Compaq and exclude it!?!

Thanks again
Erik L


  ----- Original Message -----=20
  From: Larry=20
  To: Erik LaCelle=20
  Sent: Monday, February 18, 2002 10:01 PM
  Subject: Re: Begging For Help!!


  Erik-
    If the keyway is chewed, it means the bolt had come loose at some =
time and let the pulley "work" the key good.  Normally, there is not =
much stress on a key, it is there for alignment only.  Yes, you could =
pin the pulley with a dowel pin, just make sure it is a small diameter =
dowel, since drilling the crank will weaken it.  I don't see any other =
way to fix it other than remove the crank, weld it up, and re-machine =
the key.  It would probably be cheaper just to buy another crank.....

  Larry   sandiego16V
    ----- Original Message -----=20
    From: Erik LaCelle=20
    To: scirocco-l@scirocco.org=20
    Sent: Monday, February 18, 2002 8:34 AM
    Subject: Begging For Help!!


    Help!!
    =20
    While putting a new timing belt on replacement motor for my 16v, I =
notice the keyway for the shaft key on the crankshaft is chewed away as =
is the key itself on the main pulley.  This is the one piece cast iron =
pulley for the timing belt and first v-belt.  The problem is the main =
pulley can now be put on in a number of different positions.  Even if I =
align the timing marks and tighten the bolt in the end of the crank, I =
doubt the pulley would stay there since there is nothing to hold it from =
rotating.
    =20
    Needless to say, I am completely BUMMED OUT (wanted to hear it run =
yesterday) as well as PISSED OFF at the guy I bought it from since he =
told me he heard it run and it ran well.  I'm not sure how well any =
motor runs when the crankshaft is off 2-3 notches!
    =20
    Has anyone seen this before?  Does it happen often?  Or was this =
engine the victim of a bad mechanic, perhaps over zealous with a large =
impact driver on the crankshaft bolt when the key wasn't lined up right?
    =20
    I've thought about he possibility of drilling through the pulley =
into the crankshaft to insert a steel dowel or two to keep the pulley =
from rotating.  Does anyone know what the shearing force is on the key?  =
If the force is too great, I imagine a dowel would not last under the =
pressure (less surface area than a key).  Any thoughts?  Is there =
another fix besides replacing the crank and pulley?
    =20
    Dejected in Rochester,=20
    Erik L

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<!DOCTYPE HTML PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN">
<HTML><HEAD>
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<BODY bgColor=3D#ffffff>
<DIV><FONT face=3DArial size=3D2>I know there are a bunch of computer =
geeks on this=20
list.&nbsp; Help this man out?</FONT></DIV>
<DIV>&nbsp;</DIV>
<DIV><FONT face=3DArial size=3D2>Larry</FONT></DIV>
<DIV>&nbsp;</DIV>
<DIV style=3D"FONT: 10pt arial">----- Original Message -----=20
<DIV style=3D"BACKGROUND: #e4e4e4; font-color: black"><B>From:</B> <A=20
href=3D"mailto:lacelle@frontiernet.net"; =
title=3Dlacelle@frontiernet.net>Erik La=20
Celle</A> </DIV>
<DIV><B>To:</B> <A href=3D"mailto:rocco16v@netzero.com"=20
title=3Drocco16v@netzero.com>Larry</A> </DIV>
<DIV><B>Sent:</B> Monday, February 18, 2002 7:25 PM</DIV>
<DIV><B>Subject:</B> Re: Begging For Help!!</DIV></DIV>
<DIV><BR></DIV>
<DIV><FONT face=3DArial size=3D2>Larry, </FONT></DIV>
<DIV>&nbsp;</DIV>
<DIV><FONT face=3DArial size=3D2>Thank you so much for the =
information.&nbsp; This=20
is exactly what I was hoping to hear (key is mainly for =
alignment)!&nbsp; I=20
think I can salvage this as long as I can get the pulley pinned at =
exactly=20
TDC.&nbsp; That whopping huge bolt in the end of the crankshaft should =
be doing=20
something useful!&nbsp; I'll let you know how it turns =
out....</FONT></DIV>
<DIV>&nbsp;</DIV>
<DIV><FONT face=3DArial size=3D2>I'm at home and I can't send this to =
the list=20
because it gets rejected (only works from work).&nbsp; I asked the list =
and the=20
general consensus was that a different email address would do =
this.&nbsp; My=20
email address is the same either place -- my name is ever so slightly =
different=20
though.&nbsp; LaCelle vs. La Celle.&nbsp; Could that be it?&nbsp; Or =
does the=20
list automatically detect an old Compaq and exclude it!?!</FONT></DIV>
<DIV>&nbsp;</DIV>
<DIV><FONT face=3DArial size=3D2>Thanks again</FONT></DIV>
<DIV><FONT face=3DArial size=3D2>Erik L</FONT></DIV>
<DIV>&nbsp;</DIV>
<DIV>&nbsp;</DIV>
<BLOCKQUOTE=20
style=3D"BORDER-LEFT: #000000 2px solid; MARGIN-LEFT: 5px; MARGIN-RIGHT: =
0px; PADDING-LEFT: 5px; PADDING-RIGHT: 0px">
  <DIV style=3D"FONT: 10pt arial">----- Original Message ----- </DIV>
  <DIV=20
  style=3D"BACKGROUND: #e4e4e4; FONT: 10pt arial; font-color: =
black"><B>From:</B>=20
  <A href=3D"mailto:rocco16v@netzero.com"; =
title=3Drocco16v@netzero.com>Larry</A>=20
  </DIV>
  <DIV style=3D"FONT: 10pt arial"><B>To:</B> <A=20
  href=3D"mailto:lacelle@frontiernet.net"; =
title=3Dlacelle@frontiernet.net>Erik=20
  LaCelle</A> </DIV>
  <DIV style=3D"FONT: 10pt arial"><B>Sent:</B> Monday, February 18, 2002 =
10:01=20
  PM</DIV>
  <DIV style=3D"FONT: 10pt arial"><B>Subject:</B> Re: Begging For =
Help!!</DIV>
  <DIV><BR></DIV>
  <DIV><FONT face=3DArial size=3D2>Erik-</FONT></DIV>
  <DIV><FONT face=3DArial size=3D2>&nbsp; If the keyway is chewed, it =
means the bolt=20
  had come loose at some time and let the pulley "work" the key =
good.&nbsp;=20
  Normally, there is not much stress on a key, it is there for alignment =

  only.&nbsp; Yes, you could pin the pulley with a dowel pin, just make =
sure it=20
  is a small diameter dowel, since drilling the crank will weaken =
it.&nbsp; I=20
  don't see any other way to fix it other than remove the crank, weld it =
up, and=20
  re-machine the key.&nbsp; It would probably be cheaper just to buy =
another=20
  crank.....</FONT></DIV>
  <DIV>&nbsp;</DIV>
  <DIV><FONT face=3DArial size=3D2>Larry&nbsp;&nbsp; =
sandiego16V</FONT></DIV>
  <BLOCKQUOTE=20
  style=3D"BORDER-LEFT: #000000 2px solid; MARGIN-LEFT: 5px; =
MARGIN-RIGHT: 0px; PADDING-LEFT: 5px; PADDING-RIGHT: 0px">
    <DIV style=3D"FONT: 10pt arial">----- Original Message ----- </DIV>
    <DIV=20
    style=3D"BACKGROUND: #e4e4e4; FONT: 10pt arial; font-color: =
black"><B>From:</B>=20
    <A href=3D"mailto:lacelle@frontiernet.net"; =
title=3Dlacelle@frontiernet.net>Erik=20
    LaCelle</A> </DIV>
    <DIV style=3D"FONT: 10pt arial"><B>To:</B> <A=20
    href=3D"mailto:scirocco-l@scirocco.org"=20
    title=3Dscirocco-l@scirocco.org>scirocco-l@scirocco.org</A> </DIV>
    <DIV style=3D"FONT: 10pt arial"><B>Sent:</B> Monday, February 18, =
2002 8:34=20
    AM</DIV>
    <DIV style=3D"FONT: 10pt arial"><B>Subject:</B> Begging For =
Help!!</DIV>
    <DIV><BR></DIV>
    <DIV><FONT face=3DArial size=3D2>Help!!</FONT></DIV>
    <DIV><FONT face=3DArial size=3D2></FONT>&nbsp;</DIV>
    <DIV><FONT face=3DArial size=3D2>While putting a new timing belt on =
replacement=20
    motor for my 16v, I notice the keyway for the shaft key on the =
crankshaft is=20
    chewed away as is the key itself on the main pulley.&nbsp; This is =
the one=20
    piece cast iron pulley for the timing belt and first v-belt.&nbsp; =
The=20
    problem is the main pulley can now be put on in a number of =
different=20
    positions.&nbsp; Even if I align the timing marks and tighten the =
bolt in=20
    the end of the crank, I doubt the pulley would stay there since =
there is=20
    nothing to hold it from rotating.</FONT></DIV>
    <DIV><FONT face=3DArial size=3D2></FONT>&nbsp;</DIV>
    <DIV><FONT face=3DArial size=3D2>Needless to say, I am completely =
BUMMED OUT=20
    (wanted to hear it run yesterday)&nbsp;as well as PISSED OFF at the =
guy I=20
    bought it from since he told me he heard it run and it ran =
well.&nbsp; I'm=20
    not sure how well any motor runs when the crankshaft is off 2-3=20
    notches!</FONT></DIV>
    <DIV><FONT face=3DArial size=3D2></FONT>&nbsp;</DIV>
    <DIV><FONT face=3DArial size=3D2>Has anyone seen this before?&nbsp; =
Does it=20
    happen often?&nbsp; Or was this engine the victim of a bad mechanic, =
perhaps=20
    over zealous with a large impact driver on the crankshaft bolt when =
the key=20
    wasn't lined up right?</FONT></DIV>
    <DIV><FONT face=3DArial size=3D2></FONT>&nbsp;</DIV>
    <DIV><FONT face=3DArial size=3D2>I've thought about he possibility =
of drilling=20
    through the pulley into the crankshaft to insert a steel dowel or =
two to=20
    keep the pulley from rotating.&nbsp; Does anyone know what the =
shearing=20
    force is on the key?&nbsp; If the force is too great, I imagine a =
dowel=20
    would not last under the pressure (less surface area than a =
key).&nbsp; Any=20
    thoughts?&nbsp; Is there another fix besides replacing the crank and =

    pulley?</FONT></DIV>
    <DIV><FONT face=3DArial size=3D2></FONT>&nbsp;</DIV>
    <DIV><FONT face=3DArial size=3D2>Dejected in Rochester, =
</FONT></DIV>
    <DIV><FONT face=3DArial size=3D2>Erik=20
L</FONT></DIV></BLOCKQUOTE></BLOCKQUOTE></BODY></HTML>

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