Checking for Continuity
If the
idle stabilizer is getting voltage, then you need to check the
continuity of the internal windings of the stabilizer valve.
Continuity means that there is a continuous electrical circuit,
close to zero resistance, in the windings.
There
are two sets of windings: one set that opens and another set
that closes the valve. The connector on the stabilizer has three
connectors. Using your ohmmeter, you need to check between the
center terminal and each of the outer terminals. There should
be continuity at each side. If there is resistance, it means
that the windings are probably burnt out or damage, and valve
must be replaced.
Checking the Throttle Switches
The
throttle switches tell the computer whether or not it should
try to control the idle. If the idle switches are misadjusted
or go bad, then if the throttle plate is closed the ECU doesn't
even try to control the idle speed. If your diagnosis has brought
you to this point, it could be either a bad adjustment, a bad
switch, connector or harness, or a more serious harness or ECU
problem. There is a trick adapter that allows easily checking
the switches, but an ohm meter will
do an okay job-it's just a little more work.
First check to see that the
switches are getting voltage. Unplug the connector with the ignition
switched on and the car not running, check between the center
terminal and ground for battery voltage, about 12V. Take care
not to damage the connector. The intake manifold is a good ground.
If there's voltage to the switches, proceed with checking the
switches. If not, go back to checking
the harness, ECU, or spend more time with the Bentley Manual.
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Check
at the switch connector for continuity between the center terminal
and each of the outer terminals. One is the idle switch, the
other the full throttle switch. At idle, one should have continuity.
At full throttle, the other should. Check the idle switch by
opening the throttle about half way and then slowly letting it
close. You should hear a tiny click as it comes to rest.
If
you find that the full throttle switch has continuity at full
throttle by manually opening the throttle valve, but the idle
switch does not have continuity with the throttle closed, it
may be a matter of adjustment. The switch should close at between
.006 and .020-inch from the throttle stop (.15 to.5 mm). If it
doesn't, try adjusting it by loosening the switch mounting screws
and moving it slightly.
Other
possible problems are damage or cracked wires in the switch harness-more
common on 8-valve engines. The wiring can be repaired or the
switches replaced.
Time for a Cold One?
If
you've had to follow the procedure down to this point, things
must be in pretty bad shape, and you may want to talk to an expert
before digging deeper. Make sure you've paid attention to detail,
and followed each step: patience is a virtue when it comes to
automotive diagnostics .
If you've already solved
the problem,
then double check the idle duty cycle following the above procedure,
and take time for a cold one. Congratulations. Ron Wood left
us with these words: "I have never seen a bad ECU causing
an idle problem. Following this procedure
will cure almost all the problems you are likely to encounter."
Our thanks to guru Ron and
the experts at VW Specialties for developing this test procedure.
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