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new clutch, doesn't engage or something- help!



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You should be able to lift the lever by hand to a point just above level
and then meet resistance that you can't continue past.  If resistance is
constantly easy enough to raise by hand to 30 degrees+ above level, the
problem could be:
1. You perhaps forgot to install the release plate in the pressure plate
2. The center of the release plate is gone allowing the release rod to
pass through and it's stuck inside
3. The release rod is somewhere around the car 'cause it slid out when
the transmission was out.

What does your clutch pedal do?

The issue with the splines:
If you have a 16v that someone has changed the transmission to an early
8v (pre '93?) the splines on the 8v transmission input shaft are smaller
than the splined hole in the 16v disk. This is normally accompanied by a
grinding noise.

Eric
"Good, bad...I'm the guy with the gun!"
http://www.geocities.com/blitzkrieg16v
AOL IM:  OneSixV
http://www.geocities.com/onesixv

On Sat, 29 Jun 2002 15:04:28 -0700 (PDT) Robbie Cotner <robw_z@yahoo.com>
writes:
 It seems that there is a little resistance.  How much should there be? 
I didn't check the splines but it was a Sachs clutch and I assumed it
worked, it didn't seem to have problems- 
Rob 
Is there resistance on the release lever?

Did you test fit the disk on the splines of the input shaft?

Eric
"Good, bad...I'm the guy with the gun!"
http://www.geocities.com/blitzkrieg16v
AOL IM:  OneSixV
http://www.geocities.com/onesixv


On Sat, 29 Jun 2002 14:53:58 -0700 (PDT) Robbie Cotner <robw_z@yahoo.com>
writes:
Hey all, please help me!  After installing a new clutch/pressure
plate(pretty sure I did everything right), I can't get the clutch to
engage the engine.  The front is up in the air, I turned the pass wheel
and it kind of turned the engine a little, then i heard kind of a konk,
snap and it stopped turning.  Turned out the drivers side CV shaft
snapped because I rebuilt it wrong.  So I replaced it ASAP, and when in
gear(tried most of them), spinning the tire just turns the other tire in
the opposite direction, and doesn't turn the engine at all.  I thought
the clutch cable might be screwed up(actually I knew it was) so I
replaced it, still doesn't turn the engine.  I disconnected the cable at
the tranny to be sure that the clutch lever was fully engaged, still NO
turning of the engine, just spins the opposite wheel in the opposite
direction.  Please help!  I can't think of what could've gone wrong...
Rob




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<META http-equiv=3Dcontent-type content=3Dtext/html;charset=3Dus-ascii>
<META content=3D"MSHTML 6.00.2715.400" name=3DGENERATOR></HEAD>
<BODY>
<DIV>You should be able to lift the lever by hand&nbsp;to a point just =
above=20
level and then meet resistance that you can't continue past.&nbsp; If =
resistance=20
is constantly easy enough to raise by hand to 30 degrees+ above level, the=
=20
problem could be:</DIV>
<DIV>1. You perhaps forgot to install the release plate in the pressure=20
plate</DIV>
<DIV>2. The center of the release plate is gone allowing the release rod to=
 pass=20
through and it's stuck inside</DIV>
<DIV>3. The release rod is somewhere around the car 'cause it&nbsp;slid out=
 when=20
the transmission was out.</DIV>
<DIV>&nbsp;</DIV>
<DIV>What does your clutch pedal do?</DIV>
<DIV>&nbsp;</DIV>
<DIV>The issue with the splines:</DIV>
<DIV>If you have a 16v that someone has changed the transmission to an =
early 8v=20
(pre '93?) the splines on the 8v transmission&nbsp;input shaft are smaller =
than=20
the splined hole in the 16v disk.&nbsp;This is normally accompanied by a=20
grinding noise.</DIV>
<DIV>&nbsp;</DIV>
<DIV>Eric<BR>"Good, bad...I'm the guy with the gun!"<BR><A=20
href=3D"http://www.geocities.com/blitzkrieg16v";>http://www.geocities.com/=
blitzkrieg16v</A><BR>AOL=20
IM:&nbsp; OneSixV<BR><A=20
href=3D"http://www.geocities.com/onesixv";>http://www.geocities.com/onesixv<=
/A><BR></DIV>
<DIV>On Sat, 29 Jun 2002 15:04:28 -0700 (PDT) Robbie Cotner &lt;<A=20
href=3D"mailto:robw_z@yahoo.com";>robw_z@yahoo.com</A>&gt; writes:</DIV>
<BLOCKQUOTE dir=3Dltr=20
style=3D"PADDING-LEFT: 10px; MARGIN-LEFT: 10px; BORDER-LEFT: #000000 2px =
solid">
  <P>&nbsp;It seems that there is a little resistance.&nbsp; How much =
should=20
  there be?&nbsp; I didn't check the splines but it was a Sachs clutch and =
I=20
  assumed it worked, it didn't seem to have problems-=20
  <P>Rob=20
  <BLOCKQUOTE=20
  style=3D"PADDING-LEFT: 5px; MARGIN-LEFT: 5px; BORDER-LEFT: #1010ff 2px =
solid">
    <META content=3D"MSHTML 6.00.2715.400" name=3DGENERATOR>
    <DIV>Is there resistance on the release lever?</DIV>
    <DIV>&nbsp;</DIV>
    <DIV>Did you test fit the disk on the splines of the input shaft?</DIV>
    <DIV>&nbsp;</DIV>
    <DIV>Eric<BR>"Good, bad...I'm the guy with the gun!"<BR><A=20
    href=3D"http://www.geocities.com/blitzkrieg16v";>http://www.geocities.=
com/blitzkrieg16v</A><BR>AOL=20
    IM:&nbsp; OneSixV<BR><A=20
    href=3D"http://www.geocities.com/onesixv";>http://www.geocities.com/=
onesixv</A><BR></DIV>
    <DIV>&nbsp;</DIV>
    <DIV>On Sat, 29 Jun 2002 14:53:58 -0700 (PDT) Robbie Cotner &lt;<A=20
    href=3D"mailto:robw_z@yahoo.com";>robw_z@yahoo.com</A>&gt; writes:</DIV>
    <BLOCKQUOTE dir=3Dltr=20
    style=3D"PADDING-LEFT: 10px; MARGIN-LEFT: 10px; BORDER-LEFT: #000000 =
2px solid">
      <P>Hey all, please help me!&nbsp; After installing a new clutch/=
pressure=20
      plate(pretty sure I did everything right), I can't get the clutch to=
=20
      engage the engine.&nbsp; The front is&nbsp;up in the air, I turned =
the=20
      pass wheel and it kind of turned the engine a little, then i heard =
kind of=20
      a konk, snap and it stopped turning.&nbsp; Turned out the drivers =
side CV=20
      shaft snapped because I rebuilt it wrong.&nbsp; So I replaced it ASAP=
, and=20
      when in gear(tried most of them), spinning the tire just turns the =
other=20
      tire in the opposite direction, and doesn't turn the engine at all.&=
nbsp;=20
      I thought the clutch cable might be screwed up(actually I knew it was=
) so=20
      I replaced it, still doesn't turn the engine.&nbsp; I disconnected =
the=20
      cable at the tranny to be sure that the clutch lever was fully =
engaged,=20
      still NO turning of the engine, just spins the opposite wheel in the=
=20
      opposite direction.&nbsp; Please help!&nbsp; I can't think of what=20
      could've gone wrong...</P>
      <P>Rob</P>
      <P><BR>
      <HR SIZE=3D1>
      <B>Do You Yahoo!?</B><BR><A=20
      href=3D"http://rd.yahoo.com/welcome/*http://fifaworldcup.yahoo.com/fc=
/en/spl">Sign-up=20
      for Video Highlights</A> of 2002 FIFA World Cup=20
      <DIV>&nbsp;</DIV></BLOCKQUOTE></BLOCKQUOTE>
  <P><BR>
  <HR SIZE=3D1>
  <B>Do You Yahoo!?</B><BR><A=20
  href=3D"http://rd.yahoo.com/welcome/*http://fifaworldcup.yahoo.com/fc/en/=
spl">Sign-up=20
  for Video Highlights</A> of 2002 FIFA World Cup
  <DIV>&nbsp;</DIV></BLOCKQUOTE></BODY></HTML>

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