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Begging For Help!!



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Thanks RGK. =20
That adjustable one -- is that for the crank or the cam?
Erik L
  ----- Original Message -----=20
  From: Euroroc II=20
  To: Scirocco-l@scirocco.org=20
  Sent: Monday, February 18, 2002 11:48 AM
  Subject: Re: Begging For Help!!


  Yup I have a broken one on my desk as a paper weight... The 16V Cam =
sprocket is a one piece unit unlike the 8V that uses a seperate woodruff =
key. Replacements can be found at some dismantelers but most will not =
want to seperate from the motor. I think I decided to replace with a new =
one from the dealer for approx $50. TT now makes an adjustable 16V unit =
so this may be a good time to upgrade, I regret not upgrading mine when =
I replaced it=20

  -RGK-
    ----- Original Message -----=20
    From: Erik LaCelle=20
    To: scirocco-l@scirocco.org=20
    Sent: Monday, February 18, 2002 8:34 AM
    Subject: Begging For Help!!


    Help!!

    While putting a new timing belt on replacement motor for my 16v, I =
notice the keyway for the shaft key on the crankshaft is chewed away as =
is the key itself on the main pulley.  This is the one piece cast iron =
pulley for the timing belt and first v-belt.  The problem is the main =
pulley can now be put on in a number of different positions.  Even if I =
align the timing marks and tighten the bolt in the end of the crank, I =
doubt the pulley would stay there since there is nothing to hold it from =
rotating.

    Needless to say, I am completely BUMMED OUT (wanted to hear it run =
yesterday) as well as PISSED OFF at the guy I bought it from since he =
told me he heard it run and it ran well.  I'm not sure how well any =
motor runs when the crankshaft is off 2-3 notches!

    Has anyone seen this before?  Does it happen often?  Or was this =
engine the victim of a bad mechanic, perhaps over zealous with a large =
impact driver on the crankshaft bolt when the key wasn't lined up right?

    I've thought about he possibility of drilling through the pulley =
into the crankshaft to insert a steel dowel or two to keep the pulley =
from rotating.  Does anyone know what the shearing force is on the key?  =
If the force is too great, I imagine a dowel would not last under the =
pressure (less surface area than a key).  Any thoughts?  Is there =
another fix besides replacing the crank and pulley?

    Dejected in Rochester,=20
    Erik L

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<BODY bgColor=3D#ffffff>
<DIV><FONT face=3DArial size=3D2>Thanks RGK.&nbsp; </FONT></DIV>
<DIV><FONT face=3DArial size=3D2>That adjustable one -- is that for the =
crank or the=20
cam?</FONT></DIV>
<DIV><FONT face=3DArial size=3D2>Erik L</FONT></DIV>
<BLOCKQUOTE dir=3Dltr=20
style=3D"PADDING-RIGHT: 0px; PADDING-LEFT: 5px; MARGIN-LEFT: 5px; =
BORDER-LEFT: #000000 2px solid; MARGIN-RIGHT: 0px">
  <DIV style=3D"FONT: 10pt arial">----- Original Message ----- </DIV>
  <DIV=20
  style=3D"BACKGROUND: #e4e4e4; FONT: 10pt arial; font-color: =
black"><B>From:</B>=20
  <A title=3Dflaatr@yahoo.com href=3D"mailto:flaatr@yahoo.com";>Euroroc =
II</A> </DIV>
  <DIV style=3D"FONT: 10pt arial"><B>To:</B> <A =
title=3DScirocco-l@scirocco.org=20
  href=3D"mailto:Scirocco-l@scirocco.org";>Scirocco-l@scirocco.org</A> =
</DIV>
  <DIV style=3D"FONT: 10pt arial"><B>Sent:</B> Monday, February 18, 2002 =
11:48=20
  AM</DIV>
  <DIV style=3D"FONT: 10pt arial"><B>Subject:</B> Re: Begging For =
Help!!</DIV>
  <DIV><BR></DIV>
  <DIV><FONT face=3DArial size=3D2>Yup I have a broken one on my desk as =
a paper=20
  weight... The 16V Cam sprocket is a one piece unit unlike the 8V that =
uses a=20
  seperate&nbsp;woodruff key.&nbsp;Replacements can be found at some=20
  dismantelers but most will not want to seperate from the motor. I =
think I=20
  decided to replace with a new one from the dealer for approx $50. TT =
now makes=20
  an adjustable 16V unit so this may be a good time to upgrade, I regret =
not=20
  upgrading mine when I replaced it&nbsp;</FONT></DIV>
  <DIV><FONT face=3DArial size=3D2></FONT>&nbsp;</DIV>
  <DIV><FONT face=3DArial size=3D2>-RGK-</FONT></DIV>
  <BLOCKQUOTE dir=3Dltr=20
  style=3D"PADDING-RIGHT: 0px; PADDING-LEFT: 5px; MARGIN-LEFT: 5px; =
BORDER-LEFT: #000000 2px solid; MARGIN-RIGHT: 0px">
    <DIV style=3D"FONT: 10pt arial">----- Original Message ----- </DIV>
    <DIV=20
    style=3D"BACKGROUND: #e4e4e4; FONT: 10pt arial; font-color: =
black"><B>From:</B>=20
    <A title=3Dlacelle@frontiernet.net =
href=3D"mailto:lacelle@frontiernet.net";>Erik=20
    LaCelle</A> </DIV>
    <DIV style=3D"FONT: 10pt arial"><B>To:</B> <A =
title=3Dscirocco-l@scirocco.org=20
    href=3D"mailto:scirocco-l@scirocco.org";>scirocco-l@scirocco.org</A> =
</DIV>
    <DIV style=3D"FONT: 10pt arial"><B>Sent:</B> Monday, February 18, =
2002 8:34=20
    AM</DIV>
    <DIV style=3D"FONT: 10pt arial"><B>Subject:</B> Begging For =
Help!!</DIV>
    <DIV><BR></DIV>
    <DIV><FONT face=3DArial size=3D2>Help!!</FONT></DIV>
    <DIV><FONT face=3DArial size=3D2></FONT>&nbsp;</DIV>
    <DIV><FONT face=3DArial size=3D2>While putting a new timing belt on =
replacement=20
    motor for my 16v, I notice the keyway for the shaft key on the =
crankshaft is=20
    chewed away as is the key itself on the main pulley.&nbsp; This is =
the one=20
    piece cast iron pulley for the timing belt and first v-belt.&nbsp; =
The=20
    problem is the main pulley can now be put on in a number of =
different=20
    positions.&nbsp; Even if I align the timing marks and tighten the =
bolt in=20
    the end of the crank, I doubt the pulley would stay there since =
there is=20
    nothing to hold it from rotating.</FONT></DIV>
    <DIV><FONT face=3DArial size=3D2></FONT>&nbsp;</DIV>
    <DIV><FONT face=3DArial size=3D2>Needless to say, I am completely =
BUMMED OUT=20
    (wanted to hear it run yesterday)&nbsp;as well as PISSED OFF at the =
guy I=20
    bought it from since he told me he heard it run and it ran =
well.&nbsp; I'm=20
    not sure how well any motor runs when the crankshaft is off 2-3=20
    notches!</FONT></DIV>
    <DIV><FONT face=3DArial size=3D2></FONT>&nbsp;</DIV>
    <DIV><FONT face=3DArial size=3D2>Has anyone seen this before?&nbsp; =
Does it=20
    happen often?&nbsp; Or was this engine the victim of a bad mechanic, =
perhaps=20
    over zealous with a large impact driver on the crankshaft bolt when =
the key=20
    wasn't lined up right?</FONT></DIV>
    <DIV><FONT face=3DArial size=3D2></FONT>&nbsp;</DIV>
    <DIV><FONT face=3DArial size=3D2>I've thought about he possibility =
of drilling=20
    through the pulley into the crankshaft to insert a steel dowel or =
two to=20
    keep the pulley from rotating.&nbsp; Does anyone know what the =
shearing=20
    force is on the key?&nbsp; If the force is too great, I imagine a =
dowel=20
    would not last under the pressure (less surface area than a =
key).&nbsp; Any=20
    thoughts?&nbsp; Is there another fix besides replacing the crank and =

    pulley?</FONT></DIV>
    <DIV><FONT face=3DArial size=3D2></FONT>&nbsp;</DIV>
    <DIV><FONT face=3DArial size=3D2>Dejected in Rochester, =
</FONT></DIV>
    <DIV><FONT face=3DArial size=3D2>Erik=20
L</FONT></DIV></BLOCKQUOTE></BLOCKQUOTE></BODY></HTML>

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