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any metallurgists here :)



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The Vega blocks were cast in high-silicone aluminum.  They would =
carefully acid etch the cylinders, which would remove a small amount of =
aluminum, leaving the silicone as the wear surface.  You know how well =
that worked....

Larry
  ----- Original Message -----=20
  From: Ron Pieper=20
  To: Alan Stamper ; Dan Smith ; L F ; Allyn ; Ryan Schuermann ; =
scirocco-l@scirocco.org=20
  Sent: Monday, February 24, 2003 4:35 AM
  Subject: Re: any metallurgists here :)


  There are/were several, but mfgrs have figured out how to get the =
silicone? to migrate towards the
  wall surfaces during the cooling process, providing a wear-resistant =
surface. =20

  And, although I'll have to check, I believe the liners would probably =
be cast iron vs. steel.

  Ron

  --- Alan Stamper <scirocco-al@insight.rr.com> wrote:
  > As for the wear almost every aluminum engine has sometype of steel =
or steel alloy liners in the
  > cylinders for the pistons to move in.  Unless you do that you end up =
with Vega's.  Any one else
  > know of a car with an aluminum block without liners?
  >=20
  > Alan
  >   ----- Original Message -----=20
  >   From: Dan Smith=20
  >   To: L F ; Allyn ; Ryan Schuermann ; scirocco-l@scirocco.org=20
  >   Sent: Sunday, February 23, 2003 6:47 PM
  >   Subject: Re: any metallurgists here :)
  >=20
  >=20
  >   I knew weight was the reason, I just wasn't sure on the expansion =
thing. I wouldn't put it
  > past auto makers to make a lighter, more efficient engine that wore =
out a lot quicker due to
  > expansion and contraction, hence the question.=20
  >=20
  >   Dan=20
  >=20
  >    L F <rocco16v@netzero.net> wrote:=20
  >=20
  >     Aluminum does have a coefficient of expansion greater than the =
ferrous alloys and cast iron.
  >  That characteristic is accounted for when they design for aluminum. =
Aluminum blocks are
  > becoming more popular for one reason; weight.
  >     (And vehicle weight is the major player in the quest for greater =
mileage)
  >=20
  >     Larry
  >     sandiego16v
  >       ----- Original Message -----=20
  >       From: Dan Smith=20
  >       To: Allyn ; Ryan Schuermann ; scirocco-l@scirocco.org=20
  >       Sent: Sunday, February 23, 2003 1:43 PM
  >       Subject: Re: any metallurgists here :)
  >=20
  >=20
  >       Speaking of engine metal, why are most engines aluminum now? =
Doesn't aluminum expand and
  > contract a lot under heat/cold? Wouldn't that really stress out =
parts and stuff?=20
  >=20
  >       Dan=20
  >=20
  >        Allyn <amalventano@sc.rr.com> wrote:=20
  >=20
  >         if it wasnt an alloy, our bottom ends would all be piles of =
orange dust by
  >         now.
  >         Al
  >=20
  >         ----- Original Message -----
  >         From: "Ryan Schuermann"=20
  >         To:=20
  >         Sent: Sunday, February 23, 2003 4:21 PM
  >         Subject: any metallurgists here :)
  >=20
  >=20
  >         > ok our beloved vw bottom end is... cast iron? Does anyone =
know
  >         > if it's pure iron or an alloy of some type?
  >         >
  >         > Ryan
  >         >
  >         > __________________________________________________
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  >         > Yahoo! Tax Center - forms, calculators, tips, more
  >         > http://taxes.yahoo.com/
  >         >
  >         > _______________________________________________
  >         > Scirocco-l mailing list
  >         > Scirocco-l@scirocco.org
  >         > http://neubayern.net/mailman/listinfo/scirocco-l
  >         >
  >=20
  >=20
  >         _______________________________________________
  >         Scirocco-l mailing l! ist
  >         Scirocco-l@scirocco.org
  >         http://neubayern.net/mailman/listinfo/scirocco-l
  >=20
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  > =
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<DIV><FONT face=3DArial size=3D2>The Vega blocks were cast in =
high-silicone=20
aluminum.&nbsp; They would carefully acid etch the cylinders, which =
would remove=20
a small amount of aluminum, leaving the silicone as the wear =
surface.&nbsp; You=20
know how well that worked....</FONT></DIV>
<DIV>&nbsp;</DIV>
<DIV><FONT face=3DArial size=3D2>Larry</FONT></DIV>
<BLOCKQUOTE=20
style=3D"BORDER-LEFT: #000000 2px solid; MARGIN-LEFT: 5px; MARGIN-RIGHT: =
0px; PADDING-LEFT: 5px; PADDING-RIGHT: 0px">
  <DIV style=3D"FONT: 10pt arial">----- Original Message ----- </DIV>
  <DIV=20
  style=3D"BACKGROUND: #e4e4e4; FONT: 10pt arial; font-color: =
black"><B>From:</B>=20
  <A href=3D"mailto:rapieper@yahoo.com"; title=3Drapieper@yahoo.com>Ron =
Pieper</A>=20
  </DIV>
  <DIV style=3D"FONT: 10pt arial"><B>To:</B> <A=20
  href=3D"mailto:scirocco-al@insight.rr.com"; =
title=3Dscirocco-al@insight.rr.com>Alan=20
  Stamper</A> ; <A href=3D"mailto:sad_rocc@yahoo.com"; =
title=3Dsad_rocc@yahoo.com>Dan=20
  Smith</A> ; <A href=3D"mailto:rocco16v@netzero.net"; =
title=3Drocco16v@netzero.net>L=20
  F</A> ; <A href=3D"mailto:amalventano@sc.rr.com"=20
  title=3Damalventano@sc.rr.com>Allyn</A> ; <A=20
  href=3D"mailto:big_hot_tamale@yahoo.com"; =
title=3Dbig_hot_tamale@yahoo.com>Ryan=20
  Schuermann</A> ; <A href=3D"mailto:scirocco-l@scirocco.org"=20
  title=3Dscirocco-l@scirocco.org>scirocco-l@scirocco.org</A> </DIV>
  <DIV style=3D"FONT: 10pt arial"><B>Sent:</B> Monday, February 24, 2003 =
4:35=20
  AM</DIV>
  <DIV style=3D"FONT: 10pt arial"><B>Subject:</B> Re: any metallurgists =
here=20
  :)</DIV>
  <DIV><BR></DIV>There are/were several, but mfgrs have figured out how =
to get=20
  the silicone? to migrate towards the<BR>wall surfaces during the =
cooling=20
  process, providing a wear-resistant surface.&nbsp; <BR><BR>And, =
although I'll=20
  have to check, I believe the liners would probably be cast iron vs.=20
  steel.<BR><BR>Ron<BR><BR>--- Alan Stamper &lt;<A=20
  =
href=3D"mailto:scirocco-al@insight.rr.com";>scirocco-al@insight.rr.com</A>=
&gt;=20
  wrote:<BR>&gt; As for the wear almost every aluminum engine has =
sometype of=20
  steel or steel alloy liners in the<BR>&gt; cylinders for the pistons =
to move=20
  in.&nbsp; Unless you do that you end up with Vega's.&nbsp; Any one=20
  else<BR>&gt; know of a car with an aluminum block without =
liners?<BR>&gt;=20
  <BR>&gt; Alan<BR>&gt;&nbsp;&nbsp; ----- Original Message -----=20
  <BR>&gt;&nbsp;&nbsp; From: Dan Smith <BR>&gt;&nbsp;&nbsp; To: L F ; =
Allyn ;=20
  Ryan Schuermann ; <A=20
  href=3D"mailto:scirocco-l@scirocco.org";>scirocco-l@scirocco.org</A>=20
  <BR>&gt;&nbsp;&nbsp; Sent: Sunday, February 23, 2003 6:47=20
  PM<BR>&gt;&nbsp;&nbsp; Subject: Re: any metallurgists here :)<BR>&gt; =
<BR>&gt;=20
  <BR>&gt;&nbsp;&nbsp; I knew weight was the reason, I just wasn't sure =
on the=20
  expansion thing. I wouldn't put it<BR>&gt; past auto makers to make a =
lighter,=20
  more efficient engine that wore out a lot quicker due to<BR>&gt; =
expansion and=20
  contraction, hence the question. <BR>&gt; <BR>&gt;&nbsp;&nbsp; Dan =
<BR>&gt;=20
  <BR>&gt;&nbsp;&nbsp;&nbsp; L F &lt;<A=20
  href=3D"mailto:rocco16v@netzero.net";>rocco16v@netzero.net</A>&gt; =
wrote:=20
  <BR>&gt; <BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp; Aluminum does have a =
coefficient of=20
  expansion greater than the ferrous alloys and cast iron.<BR>&gt;&nbsp; =
That=20
  characteristic is accounted for when they design for aluminum. =
Aluminum blocks=20
  are<BR>&gt; becoming more popular for one reason;=20
  weight.<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp; (And vehicle weight is the =
major=20
  player in the quest for greater mileage)<BR>&gt;=20
  <BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp; Larry<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp; =

  sandiego16v<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; ----- Original =
Message=20
  ----- <BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; From: Dan Smith=20
  <BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; To: Allyn ; Ryan =
Schuermann ; <A=20
  href=3D"mailto:scirocco-l@scirocco.org";>scirocco-l@scirocco.org</A>=20
  <BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Sent: Sunday, February =
23, 2003=20
  1:43 PM<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Subject: Re: any=20
  metallurgists here :)<BR>&gt; <BR>&gt;=20
  <BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Speaking of engine metal, =
why are=20
  most engines aluminum now? Doesn't aluminum expand and<BR>&gt; =
contract a lot=20
  under heat/cold? Wouldn't that really stress out parts and stuff? =
<BR>&gt;=20
  <BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Dan <BR>&gt;=20
  <BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Allyn &lt;<A=20
  href=3D"mailto:amalventano@sc.rr.com";>amalventano@sc.rr.com</A>&gt; =
wrote:=20
  <BR>&gt; <BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; if =
it wasnt=20
  an alloy, our bottom ends would all be piles of orange dust=20
  by<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;=20
  now.<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; =
Al<BR>&gt;=20
  <BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; ----- =
Original=20
  Message -----<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; =
From:=20
  "Ryan Schuermann" =
<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; To:=20
  <BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Sent: Sunday, =

  February 23, 2003 4:21=20
  PM<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Subject: =
any=20
  metallurgists here :)<BR>&gt; <BR>&gt;=20
  <BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &gt; ok our =
beloved=20
  vw bottom end is... cast iron? Does anyone=20
  know<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &gt; if =
it's pure=20
  iron or an alloy of some=20
  type?<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;=20
  &gt;<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &gt;=20
  Ryan<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;=20
  &gt;<BR>&gt;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; &gt;=20
  =
__________________________________________________<BR>&gt;&nbsp;&nbsp;&nb=
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