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Fw: 2.oL



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<DIV><FONT face=Arial size=2><FONT size=3>What about (if your stuck on using the 
aba block) using 16v 2.0L pistons?&nbsp; May be the easiest way to bring the 
comp. back up!!</FONT></FONT></DIV>
<DIV><FONT face=Arial size=2><FONT size=3></FONT></FONT>&nbsp;</DIV>
<DIV><FONT face=Arial size=2><FONT 
size=3>Dave</FONT><BR></DIV></FONT>&gt;Scott,<BR>&gt;<BR>&gt;I am in the middle 
of doing this now.&nbsp; I just bought an ABA block, pulled<BR>&gt;the head off 
my 1.8 16V donor motor and am preparing to make it all work.<BR>&gt;<BR>&gt;It 
is obvious that the gear on the top of the oil pump, the 
intermediate<BR>&gt;shaft and the crankshaft timing belt gear all have to be 
swapped from the<BR>&gt;donor 16V block to the ABA as there is no ditributor to 
drive the oil pump<BR>&gt;on a 16V car and the timing belt gears are much wider 
for the 16V timing<BR>&gt;belt.&nbsp; The ABA block has a much better oil pump 
so I am trying to take it<BR>&gt;apart and just swap in the top gear part.&nbsp; 
The 16V block has a cool aluminum<BR>&gt;crankcase breather whereas the ABA has 
a cheapo plastic one so I am swapping<BR>&gt;out the breather 
also.<BR>&gt;<BR>&gt;When you look at a 16V block and the ABA block side by 
side, there is a huge<BR>&gt;difference in pistons.&nbsp; The 16V pistons are 
almost flat, with a little &quot;V&quot;<BR>&gt;in the top for the exaust valves 
to &quot;clear&quot;.&nbsp; The pistons also come up just<BR>&gt;over the top of 
the block when at the top of the stroke.&nbsp; The entire<BR>&gt;combustion 
chamber for the 16V is in the head.&nbsp; The ABA pistons are 
slightly<BR>&gt;dished on top and leave about 2mm of space when at the top of 
the stroke and<BR>&gt;the head has a much smaller combustion chamber than the 
16V.&nbsp; (I don't know<BR>&gt;if this means that a 16V head on the ABA block 
is not an interference motor<BR>&gt;or not.&nbsp; I will have to loosely bolt 
the head on and try to turn the cams to<BR>&gt;see).<BR>&gt;<BR>&gt;I believe 
what all this means is that in order to raise compression you will<BR>&gt;have 
to &quot;shave&quot; the 16V head to maximum amount to get compression over 
9:1<BR>&gt;and use a thinner headgasket if one is available.&nbsp; I am still 
looking into<BR>&gt;this.&nbsp; Forged pistons aren't an option for me 
either.<BR>&gt;<BR>&gt;I am now struggling with how to set it up to run P/S 
without the A/C which<BR>&gt;is a whole nuther hassle to find the right brakets 
although I hear that<BR>&gt;there were some Audi's imported with no A/C and 
power steering and those<BR>&gt;brakets might be available in wrecking yards in 
parts of the country where<BR>&gt;A/C isn't a necessity. (anyone got one of 
these...or got access to yards<BR>&gt;that might have them???)<BR>&gt;<BR>&gt;I 
don't think that if you are using the stock 16V intake manifold, that 
you<BR>&gt;will any fitment problems.&nbsp; The extra 16mm of height shouldn't 
interfere<BR>&gt;with the hood and there is plenty of clearance for the throttle 
body from<BR>&gt;the rain tray.&nbsp; You will need to run a CIS-E setup and 
probably the knock<BR>&gt;sensor ignition if you get the compression above 
9.5:1<BR>&gt;<BR>&gt;Hope this helps<BR>&gt;<BR>&gt;Brian Honnold<BR>&gt;'78 
Ragtop<BR>&gt;<BR>&gt;<BR>&gt;&gt; -----Original Message-----<BR>&gt;&gt; From: 
Majordomo [<A 
href="mailto:majord@neubayern.net">mailto:majord@neubayern.net</A>]On Behalf Of 
Scott Williams<BR>&gt;&gt; Sent: Sunday, October 03, 1999 5:14 AM<BR>&gt;&gt; 
Subject: Re: 2.oL<BR>&gt;&gt;<BR>&gt;&gt;<BR>&gt;&gt; It seems that I may be 
able to easily sell both my old 1.8l 16v shortblock<BR>&gt;&gt; *and* the 2.0l 
16v block that I bought back in July. So, I've been<BR>&gt;&gt; considering 
going the ABA tallblock route for some more power. Yeah, it'll<BR>&gt;&gt; take 
some extra figgerin' with the belts, pullys, and stuff, but<BR>&gt;&gt; there 
seems<BR>&gt;&gt; to be a bit more power and smoothness 
potential.<BR>&gt;&gt;<BR>&gt;&gt; Share some thoughts on this, please? The 
compression would have to be<BR>&gt;&gt; increased, too. I'm going all motor 
right now, so the 8:1 that I'd be left<BR>&gt;&gt; with by just mating the 8v 
ABA block with a 16v head is not going to be<BR>&gt;&gt; enough. Any ideas? I 
figure that it'll have to be done in either<BR>&gt;&gt; the pistons<BR>&gt;&gt; 
or the head. I'm *not* going to install forged pistons and the expense 
is<BR>&gt;&gt; more than I can handle in the first place.However, is decking the 
head to<BR>&gt;&gt; that extent safe or even optimal for that 
matter?<BR>&gt;&gt;<BR>&gt;&gt; As for the hood clearance, I've got a guy who 
can help me adapt<BR>&gt;&gt; the throttle<BR>&gt;&gt; body/intake plenum to 
fit. Hell, he's made a few 16v turbo kits in his<BR>&gt;&gt; backyard; this 
should be easy! Well, lemme know. Peace...<BR>&gt;&gt; --<BR>&gt;&gt; Scott F. 
Williams<BR>&gt;&gt; NJ Scirocco nut<BR>&gt;&gt; SCCA ProRally 
driver<BR>&gt;&gt; Hotrod Rabbit 
GTi<BR>&gt;&gt;<BR>&gt;&gt;<BR>&gt;&gt;<BR>&gt;&gt; --<BR>&gt;&gt; Email 
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